Apparel manufacturing is a process that gets complicated quickly at a large scale. Maximizing profits and at the same time, not losing quality by optimally allocating resources are the realtime challenges. The main driving factor here is that most resource allocation is done with rudimentary tools which often offer minimal insight into the actual profits.
ProFit aims to solve this problem of resource allocation through state-of-the-art algorithms with the use of Operations Research and Artificial Intelligence Techniques.
Input all the Data related to an Order like Order No, Date, Fit , Destination, Ex- Factory date , Shipment date and Color-Size Breakups with Quantities into the system and track the order easily.
Configure Types of Fabric used for a Style with their average consumption per garment or Standard consumption for every size.
Cut Order PlanProFit uses state-of-art Algorithm to Generate Minimum number of Markers with Size Ratios which maximizes number of plies and number of Garments per Ply to complete the Maximum Order Quantity to minimize the Spreading / Cutting Time. |
Receipts of Fabric Rolls from Suppliers is stored in Warehouse / Stores with location information.
Fabric Shrinkage GroupingGrouping of Fabric Rolls based on Shade, Shrinkages on Warp, Weft is done with ease. |
Marker - Fabric PlanProFit Generates an Optimal Fabric Usage Plan for Markers by Allocating Fabric Rolls that Fits the Marker Plies with Minimum Shrinkage Patterns and Widths |
Input from CAD DepartmentBased on the Fabric Plan, CAD Department to provide Marker Length & Width for the Markers with Shrinkage Patterns |
Fabric Roll AllocationProFit uses the state-of-art Algorithm to optimally allocate the Rolls to Markers that Fits Marker Plies in Roll(s) leaving minimal END-Bits . Pick List is generated by the system to Pick the appropriate Rolls from the Warehouse / Stores using Location Information. |
Lay & Cut planning is vital in ensuring maximum cutting room productivity. Easily generate the optimal plans based on the availability of machines, tables, and labor with time slots.
Lay & Cut ProductionMonitor Lay & Cut production in real-time and make timely decisions to reschedule Lay & Cut plan as required. |
Generate bundles with bundle tickets and issue them to supermarket/ sewing line for production based on cutting production.
Monitor operations on CUT Parts that are performed before sewing.