A Real-time system is a technology tool, which gathers
and distributes information to everyone in the factory as events are happening.
Real-time System is well proven technology to achieve realistic production
goals, at reduced cost and increased profit and meets customer needs at
Need for RealTime System
The real time production monitoring system in manufacturing industries enables users to
continually monitor production process and collect real time information with regard to
reliability,accesibility and maintainability of the equipement.Information must be collected and
disseminated quickly and accurately in order to meet the production goals.
Today's manufacturers must do more with less.
Improve quality throughput and reduced overheads .
Proactively detect and react to the problems before they escalate.
Analyse and rank problems the best direct corrective efforts.
Learn from the process and use this knowledge and improve and refine.
Production monitoring system provides centralized production monitoring and counting for use with
any industrial or mass production environment.
The key objective of a real-time system would be its ability to collect production information on
real time basis which would enabable the production management team to respond in a timely manner
to solve any production related issues that may arise.
Crystal ProCon RealTime Production Monitoring System is a revolutionary technology desined to
provide real time information to production management team to effectively manage the complex
requirements of apparel manufacturing processes.
Crystal ProCon Real Time System can be termed as
Online Production Monitoring System
Process Control System
Work In Progress Tracking System
Benefits of Installing Real Time System
The benefits of installing effective and efficient real time system is seen at following levels due to immediate on screen access to all informations.
goals to be established and monitored continually.
at controlled production costs at all levels of work force.
scheduling against completion dates, decides priorities.
Enables continuous and
improved line balancing
automatic tracking of all work-in-process.
Provides work study
Work in progress stock control
through complete transaction audit trial and
reduced work in
progress stock levels.
On screen status of
work in progress.
Creates awareness when
work is not flowing, as it must sustain the required production.
tool, which enables movement of people from one job to another
operators are absent or unable
to meet production requirements.
Supervisors are being
advised of bottlenecks, summary throughput, work-in-progress,
information and given
work-around solutions as problems occur.
how to earn more money by eliminating wasted time to produce
few more units
increases productive hours.
Guides the operator
to maintain a consistent pace throughout the day
of work morale among the employees.
Informs operator of
their performance to date, accurate predicted pay, etc., on
and up to the
Makes each operator
accountable for the units produced.
the tools to measure and track quality problems by source
and hence are
isolated as soon as they
Everyone is empowered
to recognize and solve problems as and when they occur.
informations are presented to management and supervisors by
on screen enquiries, reports
Reduces clerical errors
Reduces overhead cost
by reducing administrative overhead.
Reduced stock take costs,
as accurate work in progress reduces the need for stock taking.
Accurate cost calculations
of the finished products and the related jobs.
Management of orders
and the combinations of the order incurred with reference to the
helps in analyzing the market trends.
Ever-ready state of
the factory feasible for the site visits of the clients and prospective investors
any time enhances the market value of the factory.
Increased order booking.
Supports to become
more reliable and trusted supplier, to meet the needs of customers.
Enhances accurate delivery
of orders to customers.
Improved customer relations
with accurate information on hand whenever needed.
Better customer services
resulting from all workstations.